Boxer Primer Removal
Berdan Primer Removal
Wamadet Instruction Leaflet
 
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"O" Rings and Alternative Bottles
for Hydraulic Decapping (uncapping) Tool

Including bottle and plunger dimensions

I have only used the Wamadet large and small bottles myself, The intermediate type is given merely for completeness sake.

Dimensions are in mm.

DescriptionO ring
ID
O ring
OD
O ring
Thickness
O ring
Tol ±
Bottle
ID
Groove
OD
Groove
Width
Plunger
Dia
Wamadet Small Bottle10.7716.002.620.0811.115.982.6010.8
Intermediate Bottle12.3717.62.620.0912.817.582.6012.4
Wamadet Large Bottle13.9419.182.620.1014.419.092.6013.9

The original bottles had only one "O" ring seal, but I recommend two, not for extra sealing, but for stabilization of the plunger in the bore. The top 50 mm of the bore should also be mirror polished. This is so that if accidental contact is made by the highly polished plunger (due to a badly aligned hammer blow) the damage to the plunger surface will be minimised. The grooves that accept the "O" rings should be 4 mm and 22 mm from the top of the bottle to the top of each groove. Two 6.35 mm holes are drilled along a diameter centred on a point 14 mm down from the top so that it is midway between the two "O" rings, these holes allow hydraulic fluid into the bottle before the plunger is fitted.

Plunger to suitHead
OD
Head
Height
Stem
Dia
Stem
Length
Lead
Length
Wamadet Small Bottle181210.8412.5
Intermediate Bottle191212.4413.0
Wamadet Large Bottle201213.9413.5

If a Particular "O" ring does not provide a good enough seal, or is perhaps a little worn, then a strip of shim stock or thin plastic film can be installed behind the "O" ring in the outer periphery of the groove.

The exit holes that are bored to allow the primers to be expelled depend on the size of primer involved, in the case of the Wamadet large bottle this hole is 6.6 mm in diameter and in the small bottle it is 4.8 mm diameter.

DescriptionLengthDiaBottle
ID
Base
Thickness
Groove
OD
Groove
Width
Plunger
Dia
Wamadet Small Bottle12425.311.11015.982.6010.8
Intermediate Bottle12425.312.81017.582.6012.4
Wamadet Large Bottle12425.314.41019.092.6013.9

Material... The originals were EN1.

 Originated... 28 September 2002, Written... 01 October 2002, New Domain... 01 December 2003, Upgraded... 26 January 2007, Code Altered... 18 May 2008,
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